Failure of stone apron at toe of masonry stepped spillway

Basic details

Publish date

16 September 2025

Case ID#

3330

Title

Failure of stone apron at toe of masonry stepped spillway

Nation

Wales

Regulator reference no.

72

Legal status

Statutory

Reservoir type

Impounding

Reservoir capacity

500,000 - 1M m3

Year of construction

1850 - 1899

Main construction type

Earth fill embankment

Dam height

15 - 29.99 metres

Dam flood category

A

Hazard class

High-risk reservoir

Reservoir use

  • Recreation or general amenity
  • Water supply

Owner type

Limited company

Incident details

Date & Time of incident

01 April 2024 - 12:00

Date incident closed

Observations that caused the incident to be declared

  • Water flowing outside of engineered channels

Describe the incident

Water was noted emerging at several places on the vertical face of the lowest step 

in the Spillway #1 cascade. Water was noted emerging at several places on the 

vertical face of the lowest step in the spillway. Reservoir water level controlled to 

maintain the prescribed level. Following a reduction in levels it became apparent 

that the downstream spillway apron had failed in the high flows and eroded the 

underlying material down to bedrock. The spillway is a stepped masonry spillway 

but the masonry terminates at the toe and becomes a placed stone apron until it meets the natural watercourse.

Supporting photos

Area at toe of spillway with dark water showing loss of masonry lining - supporting image

Causes and impacts

Natural processes which initiated or contributed to the incident

  • Flood - within dam design capability

What were the main contributing factors to the incident occurring?

Dam factors

  • Other dam factors (describe below)

External factors

  • None

Shortcomings

  • Design shortcoming

What was the root cause of the incident?

Cracks in underlying rock strata combined with heavy rainfall causing uplift pressure in an area beyond the toe of the engineered spillway.

Impacts on the reservoir

  • Spillway or overflow - failure or instability

Supporting photos

Supporting contributions and studies

Describe any human factors which influenced the incident

None

Describe any instrumentation at the reservoir and how this was used in warning of the incident or providing monitoring during the incident

The instrumentation onsite was operable and functioning normally ahead of the 

incident. During the incident the check in frequency of the telemetry was increased 

to every 15 minutes to allow close monitoring of changes in level.

Was instrumentation effective leading up to and during the incident?

Yes

Describe any assistance by external parties and impacts on the downstream population

Summary of studies or investigations undertaken

In catchments that have a flashy nature it can be possible for the reservoir to rapidly

peak and levels to subside between visits. In this the rates of rise and fall of the 

Reservoir level around the time of the peak reservoir level were >500mm/hour. 

The rock outcrop to the lefthand side of the spillway (an area that was cut through when forming the spillway channel has several cracks that extend vertically 

through the structure. One of these cracks is alongside the spillway and runs underneath the spillway apron at its upstream end. It is likely that the heavy rainfall 

experienced alongside the higher levels of ground water likely caused uplift 

pressures under the spillway apron.

What are the lessons learnt from the incident

Lesson 1

  • Emergency response

On-site plan needs to check the access arrangements for delivery of pumps is adequate.

Lesson 2

  • Emergency response

Onsite plan should ideally provide multiple local suppliers and checks made that they can provide all suitable grade aggregates, including small 5mm - 10mm.

Lesson 3

Lesson 4

Closing comments

A presentation on this incident is available from the British Dam Society Young 

Professionals Forum at https://url.uk.m.mimecastprotect.com/s/TcWeC7LW2uWPG3nIrSGso6_Ci?domain=youtube.com

Supporting photos

Repaired spillway apron - supporting image